Aluminium Billet Cutting
Customizable cutting diameter for aluminium billets, available for sizes up to Ø2000 mm.
Automated Aluminium Billet Cutting and Peeling Production Line
Reference customer: KraMZ
At Heineda, every automated aluminium billet cutting, peeling and boring production line is engineered to solve real operational challenges faced by aluminium manufacturers. Our team has long-term experience in high-precision aluminium processing and industrial automation, allowing us to design systems that are safe, reliable and efficient in continuous production environments.
We understand that managing multiple machining processes at once is demanding. Heavy billets must be transferred, positioned and processed with accuracy. Operators need clear system visibility to prevent unplanned downtime and maintain stable product quality. Safety and traceability are essential requirements in modern aluminium plants.
Heineda addresses these needs with fully integrated automation and real-time monitoring. Centralised control software allows operators to supervise all machines in the line from one system interface, improving operational confidence and reducing the possibility of errors. On-site commissioning and lifetime technical support ensure that our customers always get predictable and dependable performance.
Our focus is on helping manufacturers achieve stable productivity, safer operation and lower production costs through a fully integrated approach to billet cutting, peeling and boring. Customers around the world benefit from Heineda’s specialised expertise in aluminium billet machining and handling.
The automated aluminium billet cutting and peeling production line provides a stable and controlled material preparation workflow for extrusion and forging plants. All process stages including billet loading, precision length cutting, intermediate transport and surface peeling are integrated into one continuous system designed for long term industrial operation.
The cutting unit maintains reliable accuracy through a rigid mechanical structure and servo controlled feed motion. Billets are clamped securely throughout the process, ensuring stable cutting performance and consistent dimensional tolerances suitable for downstream forming.
The peeling module removes oxide layers and surface irregularities generated during casting. This results in billets with an improved surface condition and uniformity, minimizing quality variations and reducing the risk of defects in subsequent processes.
Production data, tooling information and machine parameters are continuously monitored. Real time feedback allows operators to maintain full visibility of performance, while system connectivity supports traceability and simplified maintenance planning across the entire line.
Integrated chip removal and dust extraction maintain a clean working environment and support easy recycling of aluminum chips. The system is designed so that material flow remains uninterrupted during waste collection and handling.
The layout and level of automation are defined together with the customer to ensure an optimal fit for the existing production environment. Our systems are developed based on the exact process needs of each customer, including billet specifications, space conditions and internal logistics.
Aluminium Billet Peeling and Boring
Aluminium billet peeling with precise control of geometry and tolerances for extrusion and forging.
Gantry Handling Robot
Automated overhead handling of billets between process steps, ensuring stable and continuous production flow.
Stacking Center
Peeled billets are stacked into the frame and crane-lifted when full.
References
Heineda provides advanced sawing solutions to more than 1,000 customers worldwide. Our machines serve demanding industries including aerospace, automotive, construction, energy, and metal processing.
From billet and plate cutting to complete automated peeling and boring lines, our equipment is built for stable performance, long service life and consistent precision. With global support centers and fast-response service, we ensure every machine operates reliably in daily production.
Many partners continue to expand with multiple Heineda production lines, reflecting our commitment to quality, innovation, and long-term value.
From billet and plate cutting to complete automated peeling and boring lines, our equipment is built for stable performance, long service life and consistent precision. With global support centers and fast-response service, we ensure every machine operates reliably in daily production.
Many partners continue to expand with multiple Heineda production lines, reflecting our commitment to quality, innovation, and long-term value.
